Cutting your own copper sheets is a simple way to add a personal touch to any project to allow for custom dimensions possibly unavailable commercially and to save the additional costs of custom cutting which can quickly impact the total costs of your project.
Easiest way to cut copper sheet.
But the discs wear down quickly cut slowly and shrink in diameter as you use them.
Tin snips are perhaps the most popular and affordable but there are also heavier duty versions available designed for cutting thicker sheets.
If you need to cut fine details in thin material here s some recipes and tips to get you started.
Before joining the pipe sections together the pipes are cut to length.
To cut straight lines use an electric saw.
For higher gauges meaning thinner copper you can easily do it with standard hardware store metal snips.
An angle grinder fitted with an abrasive metal cutting disc works well to cut all kinds of metal including bolts angle iron rebar and even sheet metal.
Instead we recommend using a diamond blade that s rated to cut ferrous metal.
Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.
I have created metal atcs and metal collage cards with 10 mil copper sheet.
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Cutting your own copper shapes can be easier than you think.
Copper pipe has become a popular material in home repair and design.
If working with thin copper sheets they are best cut to size using metal cutting sheers.
The method you choose to cut sheet metal depends on the thickness of the metal and the type of cut you plan to make.
They look like big scissors and work the same way.
I usually use a pair of snips to cut 10 mil.
Here are photos of some of my work using 10 mil copper sheets.
This lightweight material looks great and is easy to cut without cumbersome tools.
You can also use a pair of scissors or a utility knife but the edges are very sharp so you will want to be careful.
Watch this quick tutorial to learn how to cut copper and other metals.
For thicker copper sheet you would want to use a jewelry saw it s a bit slower but gives you a nicer finished.